Our Farm's History: A Transition into Regenerative Agriculture

written by

Nolan Masser

posted on

April 21, 2023

It all started in the late 1700s when our ancestors came to America during the Revolutionary War. When the war was finished, they decided to settle here in the little Mahantango Valley in central PA, because it looked and felt like their homeland in the Black Forest region of Germany.  As time went on they began to work the soil to provide food for their new families. When we look out the window of our house we can see the land where the first homestead was built!

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As the years rolled on, the farm and the knowledge were passed between the generations. When coal towns began to pop up around us, so did a need for fresh produce for the families living in those towns. That was when we began to farm not just for our family, but for other families in our community.

Once a week my Great-Grandpa would load his wagon with all of the produce gathered from the farm that week and make the 2-hour one-way trip over the mountains to deliver produce to the families of the coal miners. You can only imagine the dedication it took to get up before the sun and get home long after the sun went down and cross the mountain with only a team of horses and your wagon. He couldn't even check his weather app to see if it was going to rain later in the day! 

The invention of the car and trucks quickly changed the way they would haul their produce. The horses and buggies were replaced by tractors and market trucks. Although without all of the comforting features we have today, it made it much easier to sell crops to the families in the community. 

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In the mid-1960s, as coal was beginning to run out, the new generation of miners had to move away to find work. Grocery chain stores became more relevant as people could travel a farther distance with their new cars. The need for fresh produce delivered to their door had stopped. Although my dad continued to deliver until the late 90s, he was only servicing his elderly clients. We needed to find a new way to market our products.

We began selling in grocery stores so we could continue our business. At first, it was great, they would call us up and ask for a semi-truckload of potatoes at a time. We could empty our supply of potatoes by Christmas and still get a decent price for our potatoes.

As time continued we began to focus on growing more potatoes on the same amount of land. We began to use a lot more synthetic fertilizers and chemicals to keep up with the “big guys” who were beginning to flood the market. The prices they were paying for our potatoes had continued to go down and the price of inputs continued to go up.

Our farm was tired. 

Too many years of potatoes in a short rotation is not good for the soil. Some of our best ground had turned into our worst ground. I was very discouraged at this time and was ready to pack it in. Then something happened that changed the whole course of our farm!

I was invited to go to a regenerative ag conference with some local farmers here in PA. I thought regenerative ag was a hoax and that there was no way it was going to work for our operation. I went down to the first meeting with an open mind and nothing to lose and I was so excited when I came home that I brought my boys back the next day! 

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One thing led to another and we began to slowly change our farm around until the winter of 2018. 

Around the same time my youngest son Nathan had stomach issues. We went through the whole system of doctors and no one could tell us what was wrong. Eventually, we found ourselves at a health and wellness clinic in Mechanicsburg Pa. The doctor we spoke to there said he had an intolerance to gluten and we had a good talk about the food system. We talked about how plants are bred for yield only, and how the way food is grown affects nutrient density. How the way we grow food directly affects people's health. 

We needed to make big changes immediately. 

Chemical and fertilizer use was immediately cut in half. We got cattle and we even certified some of our acres as organic. We are having so much fun watching the natural systems take over. It is exciting for us to see all of the amazing things animals can do to a pasture! After we got our feet under us, we realized we raised a very healthy (and tasty) product. Sharing that with our community was the next step in our journey.

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That’s why we started Red Hill Harvest. It’s really not that much different than what my great-grandfather did back in the early 1900s. He may have used a horse and buggy and we may be using a UPS truck, but the end result is the same. Healthy, safe, and tasty farm-fresh products delivered from our family to yours!

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From field to barn! How we harvest potatoes at Red Hill Harvest!

This week on the farm, potato harvest was all we had on our minds! The weather has been a challenge during this year's harvest, from being too dry early in the season to 10 days of rain in late September, but hey, that’s farming. This week's goal is to get as many of the remaining potatoes out of the ground and back into the storage. Here’s how we do it! Step 1: Prep fields for harvest -  Before a field of potatoes is harvested, the tops of the potato plants must be killed. This tells the potatoes to put all their energy into growing thicker skin instead of growing in size. We terminate the potatoes 2-5 weeks before harvest, depending on the variety. (Some varieties take longer for the skins to set.) In a non-organic system, potatoes are terminated using a chemical desiccant. This is a very effective way to get the potato vines to die and leave the field ready for harvest. However, we must take a different approach to the 50% of our potato crop that is certified organic.   Once our organic potatoes have matured, we will run a flail shredder through the fields to mulch the vines into tiny pieces, killing the plants and sending them into full skin development mode. While we wait the 2-5 weeks before harvest, weeds tend to pop up now that the crop canopy is gone and sunlight reaches the soil. We often run the flail shredder or our weed burner ahead of the harvester again to help separate potatoes from other materials during harvest. Step 2: Dig - Once the fields are prepped and the conditions are right, we head out to the fields to bring in the spuds. We have a harvester that can dig two rows at a time. We chose this smaller machine because it matched well with the destoning system we use in the spring. To briefly explain the long process of planting, we make a bed of soil, use a destoning machine to pull the rocks from the bed and lay the stones into the tire tracks, and finally, we plant two rows of potatoes in the rock-free bed. Using this system, we can limit the damage caused by handling potatoes and rocks together. Here’s how the harvester works… First, the potatoes are dug out of the ground and transferred onto a slatted conveyor belt. This conveyor is the first separation method, removing all the loose dirt and small rocks. The remaining material continues up the belt and onto the main separation table.  This table has a series of counter-rotating shafts that grab onto vines, mud clumps, rocks, and other foreign materials and pull them down below and back into the field. From there, the potatoes go to another conveyor, where we have two people standing to remove all of the foreign material that the harvester missed. At this point, it is crucial to get all of the rocks that the destoner missed out of the potatoes because the next stop is the truck! The potatoes ride up the conveyor and into the truck, which drives alongside the harvester. Once the truck is full, it returns to the shed, where it gets unloaded! Step 3: Unload - When the truck returns to the shed, we back it up to our ELIMINATOR…  Dun, Dun, Dunn! Ok, maybe it's not that scary! The potatoes unload from the truck and ride up yet another conveyor, which dumps onto a star separation table. The table allows any soil that may have passed the harvester to be removed from the potatoes. Then, the spuds get one final hand grade. Removing all of the material before the potatoes head into storage is important. After the final grade, the small potatoes are removed. These potatoes are not desirable for making french fries and do not look nice in a package with bigger potatoes, so we remove them and pack them separately. Once sizing is complete, there are only two more conveyors before they reach the bins! We use an automatic bin filler, which uses sensors to fill each bin to its optimal level. After the bins are filled, they’re off to the cooler! Step 4: Storage - Most potatoes in the United States are stored in bulk, which means they are stored in one big pile. We choose to use the bin method for variety separation and quality.  The first reason is simple: we grow over ten varieties of potatoes on our farm. It is much easier to keep them separate in bins rather than piles.  Most importantly, though, we use bins to keep the quality of our potatoes high. With varying field conditions, potatoes in one area of the field may be more prone to rot. Rot will spread like a disease in storage if not properly addressed. Separating the potatoes into boxes can better control an outbreak of rot; we only lose 1,000 lbs of potatoes rather than the whole pile. This method takes a lot more time and money, but it is necessary for our operation, especially storing potatoes for nine months like we often do!   Each bin is labeled with the variety, field name, and date harvested. The organic potatoes are then put into a cooler at 38-40 degrees Fahrenheit, and the non-organic potatoes are put into a cooler kept at 50-60 degrees Fahrenheit.  Why do we store them at different temps? Almost all of our non-organic potatoes are sold to vendors who make fresh-cut French fries! If the potato's temperature gets colder than 45 degrees Fahrenheit, it will turn dark brown when fried. YUCK!!  On the other hand, we keep our organic potatoes at a colder temperature because they keep much longer. Also, we do not use a sprout nipper, so the cold temperature helps to keep the potatoes from sprouting while in storage.  As a small farm, we choose the smaller, simpler equipment and storage techniques to give us the ability to produce many different types of specialty potatoes. The spuds we raise would not fare well with the large equipment used in other parts of the world. Many farmers use various techniques to bring in the crop for their unique situations. We plan to continue to adapt our harvest methods as new engineering technologies are discovered. I hope you learned something about how we harvest potatoes today! If you have any questions, please email us at info@redhillharvest.com or call (570) 900-1566. If you’d like to try some of these potatoes for yourself, here are some of my favorites! Organic Purple Potatoes Organic Red Potatoes French Fry Potatoes Baby Yellow Potatoes

3 reasons why you should (NOT!) go vegan.

A recent study by Vegetarian Times shows that 7.3 million people follow vegetarian diets in the U.S.A. alone, and the number is rising daily!  It’s almost understandable why this trend is rising in a world full of fake news and food mislabeling. Recently, I did some research concerning these common misconceptions. Without further adieu, here are the top three reasons people go vegan (and the truth about these polarizing issues). #1 Environmental Impact Over 90% of all meat produced in America is raised in CAFOs. (Johns Hopkins Bloomberg School of Public Health) What is a CAFO, you ask? CAFO stands for Confined Animal Feed Operation and includes all farms that raise more than a set number of animals. For example, a CAFO of cattle is 1,000 animals, whereas a CAFO of chickens starts at 30,000. To learn more about CAFOs, click here. Large amounts of carbon emissions are released into the atmosphere in a CAFO. Feed needs to be grown, processed, and trucked in. 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Fruit and vegetable farming, processing, and trucking can be as bad as animal production. For example, most of the produce we eat on the East Coast must be shipped from California or other countries before it reaches our plate.  Click here to watch John Dutton from the show Yellowstone simple explanation on the issues of veganism.  Knowing where your food comes from is essential to combat these environmental issues. You can make a difference by sourcing your food from farmers who use green practices such as cover cropping and rotational grazing.  Cover crops pull carbon from the atmosphere into our soils, helping to counteract animal carbon emissions.  Rotational grazing leads to a healthy level of manure distribution throughout every acre without additional hauling. Invest in a farm whose practices work with nature rather than against it and whose goal is to regenerate the environment rather than sustain it.  #2 Animal Welfare In large confinement operations, animals are contained by the thousands. Although farmers must follow USDA’s requirements for sq. ft./ animal, disease can spread quickly when many animals are confined to a small area. Recently, the avian flu has been all over the news. This disease travels through wildlife and transmits to poultry through their saliva. It is a significant threat to poultry production in America.  Poultry is often raised in a confined house in a controlled environment. This environment is created to help keep the birds from getting ill from rain or cold weather. While it does a very good job of keeping them safe from the elements, it also weakens their immune systems because they are never exposed to harsh climates. When events such as the avian flu happen, problems arise because the flocks are not suited to protect themselves from this illness. We witnessed how this disease affected our local farms. A recent outbreak led to over 40,000 birds being killed due to their weak immune systems, which is a big problem for American farmers. The final and most concerning animal welfare issue in the vegan community is the treatment of animals.  Farmers often hire laborers to help with the day-to-day chores of farm life. These workers see so many animals daily that they can lose respect for the animals they care for. While every farm is not this way, we can not turn a blind eye to the fact that this mistreatment of animals does happen, and it is an issue that needs to be fixed. What should you do? This one is very straightforward. VISIT YOUR FARMER!!  Find a farmer who is willing to show you around their farm. 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This fat contains cholesterol that is very high in saturated fat, causing many people with high cholesterol and heart issues to go vegan. What should you do? There’s no denying that a diverse diet is key to health. However, meat provides essential, natural nutrients not found in fruits, veggies, and nuts.  So, where do you turn for healthier meat? Stop going to the supermarket and head straight to your farmer. Buy grass-fed or pasture-raised meats, which are leaner and have less saturated fat than their grain-fed counterparts.  Grass-fed beef is becoming increasingly popular because of its higher concentration of CLA (Conjugated Linoleic Acid). This acid helps to aid in weight loss and lower cholesterol. You can learn more about the fantastic benefits of CLA by clicking here. Why grass-fed or pasture-raised?  The microbes in a ruminant animal's (AKA Cow’s) gut make CLA. There is a higher microbe count in grass-fed beef because the plants they eat are alive and full of bugs! Recent studies have shown a 300%—500% increase in CLAs in grass-fed beef, making it a much better alternative to manufactured supplements, often made from seed oils like safflower and corn. Knowing all of the facts is essential before you go vegan. Don’t let yourself be misled by flashy marketing campaigns or cool packaging in the supermarket trying to persuade you to buy their food. Purchase your food from farms that you can visit. Talk to your farmer and ask him/her questions about how your food is raised, and make sure they know WHY they follow the practices they follow.  It is now more important than ever to have food you can trust. Click the link below and contact us to schedule a farm visit today! Talk to a farmer you can trust today! Red Hill Harvest Phone:(570) 900-1566 Email: info@redhillharvest.com

Farm Stewardship at Red Hill Harvest

Last Easter, I shared the fact that we always try our best to nurture our community and environment through decisions based on our faith, ancestorial knowledge, and new information gained from experience and education. I want to share with you, exactly how we do this day in and day out on our farm.

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