Our Farm's History: A Transition into Regenerative Agriculture

written by

Nolan Masser

posted on

April 21, 2023

It all started in the late 1700s when our ancestors came to America during the Revolutionary War. When the war was finished, they decided to settle here in the little Mahantango Valley in central PA, because it looked and felt like their homeland in the Black Forest region of Germany.  As time went on they began to work the soil to provide food for their new families. When we look out the window of our house we can see the land where the first homestead was built!

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As the years rolled on, the farm and the knowledge were passed between the generations. When coal towns began to pop up around us, so did a need for fresh produce for the families living in those towns. That was when we began to farm not just for our family, but for other families in our community.

Once a week my Great-Grandpa would load his wagon with all of the produce gathered from the farm that week and make the 2-hour one-way trip over the mountains to deliver produce to the families of the coal miners. You can only imagine the dedication it took to get up before the sun and get home long after the sun went down and cross the mountain with only a team of horses and your wagon. He couldn't even check his weather app to see if it was going to rain later in the day! 

The invention of the car and trucks quickly changed the way they would haul their produce. The horses and buggies were replaced by tractors and market trucks. Although without all of the comforting features we have today, it made it much easier to sell crops to the families in the community. 

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In the mid-1960s, as coal was beginning to run out, the new generation of miners had to move away to find work. Grocery chain stores became more relevant as people could travel a farther distance with their new cars. The need for fresh produce delivered to their door had stopped. Although my dad continued to deliver until the late 90s, he was only servicing his elderly clients. We needed to find a new way to market our products.

We began selling in grocery stores so we could continue our business. At first, it was great, they would call us up and ask for a semi-truckload of potatoes at a time. We could empty our supply of potatoes by Christmas and still get a decent price for our potatoes.

As time continued we began to focus on growing more potatoes on the same amount of land. We began to use a lot more synthetic fertilizers and chemicals to keep up with the “big guys” who were beginning to flood the market. The prices they were paying for our potatoes had continued to go down and the price of inputs continued to go up.

Our farm was tired. 

Too many years of potatoes in a short rotation is not good for the soil. Some of our best ground had turned into our worst ground. I was very discouraged at this time and was ready to pack it in. Then something happened that changed the whole course of our farm!

I was invited to go to a regenerative ag conference with some local farmers here in PA. I thought regenerative ag was a hoax and that there was no way it was going to work for our operation. I went down to the first meeting with an open mind and nothing to lose and I was so excited when I came home that I brought my boys back the next day! 

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One thing led to another and we began to slowly change our farm around until the winter of 2018. 

Around the same time my youngest son Nathan had stomach issues. We went through the whole system of doctors and no one could tell us what was wrong. Eventually, we found ourselves at a health and wellness clinic in Mechanicsburg Pa. The doctor we spoke to there said he had an intolerance to gluten and we had a good talk about the food system. We talked about how plants are bred for yield only, and how the way food is grown affects nutrient density. How the way we grow food directly affects people's health. 

We needed to make big changes immediately. 

Chemical and fertilizer use was immediately cut in half. We got cattle and we even certified some of our acres as organic. We are having so much fun watching the natural systems take over. It is exciting for us to see all of the amazing things animals can do to a pasture! After we got our feet under us, we realized we raised a very healthy (and tasty) product. Sharing that with our community was the next step in our journey.

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That’s why we started Red Hill Harvest. It’s really not that much different than what my great-grandfather did back in the early 1900s. He may have used a horse and buggy and we may be using a UPS truck, but the end result is the same. Healthy, safe, and tasty farm-fresh products delivered from our family to yours!

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From field to barn! How we harvest potatoes at Red Hill Harvest!

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We chose this smaller machine because it matched well with the destoning system we use in the spring. To briefly explain the long process of planting, we make a bed of soil, use a destoning machine to pull the rocks from the bed and lay the stones into the tire tracks, and finally, we plant two rows of potatoes in the rock-free bed. Using this system, we can limit the damage caused by handling potatoes and rocks together. Here’s how the harvester works… First, the potatoes are dug out of the ground and transferred onto a slatted conveyor belt. This conveyor is the first separation method, removing all the loose dirt and small rocks. The remaining material continues up the belt and onto the main separation table.  This table has a series of counter-rotating shafts that grab onto vines, mud clumps, rocks, and other foreign materials and pull them down below and back into the field. From there, the potatoes go to another conveyor, where we have two people standing to remove all of the foreign material that the harvester missed. At this point, it is crucial to get all of the rocks that the destoner missed out of the potatoes because the next stop is the truck! The potatoes ride up the conveyor and into the truck, which drives alongside the harvester. Once the truck is full, it returns to the shed, where it gets unloaded! Step 3: Unload - When the truck returns to the shed, we back it up to our ELIMINATOR…  Dun, Dun, Dunn! Ok, maybe it's not that scary! The potatoes unload from the truck and ride up yet another conveyor, which dumps onto a star separation table. The table allows any soil that may have passed the harvester to be removed from the potatoes. Then, the spuds get one final hand grade. Removing all of the material before the potatoes head into storage is important. After the final grade, the small potatoes are removed. 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Separating the potatoes into boxes can better control an outbreak of rot; we only lose 1,000 lbs of potatoes rather than the whole pile. This method takes a lot more time and money, but it is necessary for our operation, especially storing potatoes for nine months like we often do!   Each bin is labeled with the variety, field name, and date harvested. The organic potatoes are then put into a cooler at 38-40 degrees Fahrenheit, and the non-organic potatoes are put into a cooler kept at 50-60 degrees Fahrenheit.  Why do we store them at different temps? Almost all of our non-organic potatoes are sold to vendors who make fresh-cut French fries! If the potato's temperature gets colder than 45 degrees Fahrenheit, it will turn dark brown when fried. YUCK!!  On the other hand, we keep our organic potatoes at a colder temperature because they keep much longer. 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3 reasons why you should (NOT!) go vegan.

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